Component Leveller

Approx. Rs 10 Lakh / PieceGet Latest Price

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Economical                   Leveller is used for levelling small components.

Approx. Rs 12 Lakh / PieceGet Latest Price

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Compoent Leveller are designed to correct any deviations in flatness caused by inner material tensions, which can occur during punching, laser or plasma cutting, hardening, nibbling, shearing and coating of steel, aluminium, copper, brass, bimetallic and special alloys. They are ideal for use in industries making building industry components, electro technical parts, mechanical and automotive components, perforated parts, drop wires as well as sawing and cutting tools.

Component Leveller Roller head is designed with back up rolls in 4 HI or 6 HI configuration.

All Leveller rollers are Powerd with integral universal geared drive through Cardon Shaft arrangement.

Approx. Rs 15 Lakh / PieceGet Latest Price

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Single Component Leveller for flatenning of coils, strips, components or sheets.

Application of parts Levelling

• Stampings
• Motor laminations
• Coil laminations
• Control panels
• Furniture panels
• Saw blade blanks
• Clutch plates
• Microfilm spools
• Brake plates
• Bi-metal Bearings
• Computer parts
• CNC Turret punch parts.

Standard Features:

• Four-high design.
• Manually adjustable back-up rolls
• Small work rolls, hardened/ground/polished
• All Straightening rolls are Powered.
• Integral universal geared drive.
• Dial gauge roll position indicator..
• Oil bath gear case, sealed roll bearings,
• positive lubrication.
• Bolted rugged main frame in one torque resisting assembly.
• Main drive motor for 440 V, 3 ph, 50 cycle.
• “Run, Jog-Reverse, Stop” controls, Fusible disconnect..
• Automatic central lubrication of work roll bearings.
• Adjustable side guide.
• Straightening accuracy+/- 0.01 to 0.05 is achieved
• Depending on input component conditions, Raw material & hardness, roll setting, thickness variation of components.
• 17/19/21 Straightening rolls.
• Straightening roll diameter from 8 mm to 200 mm to cover a wide range of jobs.

 

Optional Features:

 

• Five or six high configuration for one or two side special polished sheet stock, in place of four-high
• Chrome plated work rolls.
• Base for larger pass line
• Slant base for press coil feed operations.
• Variable speed drive and controls.
• Loop control system.
• Powered work roll positioning in place of manual.
• Remote work roll position indicators.
• Cascade rolls at entry or exit.
• Powered pinch rolls.
• Special features on request.
• Motorised adjustment of rolls with digital display.
• 25/31 Straightening rolls.
• CNC Controlled levellers offered.

Approx. Rs 32 Lakh / PieceGet Latest Price

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Twin Leveller consists of 2 precision levelling units connected by a turnable & it turns the parts by 90° beyween the two levelling sequences. Round parts are always levelled in two directions. The most economical solution for series production such as clutch disks, Brake plates, etc. in a Twin Levelling machine.

Application of parts Levelling

• Stampings
• Motor laminations
• Clutch plates
• Brake plates

Approx. Rs 20 Lakh / PieceGet Latest Price

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Automatic PLC Controlled Part Leveller is with following additional features which can be pre-programmed via PLC.

1. Adjustment of Straightening Rolls via Servo / A.C. Motor & Drive.
2. 10-30 Pats Setting Parameters can be Stored for Quick Retrieval in Future.
3. Accuracy of Roll Positioning in Range of 50 Microns.
4. Entire Operating Setting by Unskilled Operator, Once pre-programed.
5. Possibility of Two Three Program for Same Part due to variation of the Input Parameters like Hardness etc.