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Press Room Automation And Feed Fixtures (I) Pvt. Ltd.


Component Leveller

In the range of sheet metal coil feeding automation, Press Room has been redefining the industry standards & have brought out precision levellers for straightening of coils, strips, components, sheets.

Why Press Room Levellers are your Profitable Decision.

• Field Experience of more than 20 years
• Proper Engineering & Design
• Correct Manufacturing process
• Rigid frame work
• Proper material selection & machined to highest dimensional accuracy
• Right rollers material & right process of manufacturing
• Best machine rigidity requiring no special foundation
• Easy access to parts for cleaning &maintenance
• Proper operator training
• Trained field technicians to support you for service &application application
• Ease of parts/spares availability
• Single Person handling
• Free test trials for your components at our test lab.

Application of parts Levelling
• Control panels
• Furniture panels
• Saw blade blanks
• Clutch plates
• Brake plates
• CNC Turet punch parts

Standard Features :

*Four-high design
* Manually adjustable back-uprolls
*Smallworkrolls,hardened/ground/polished
* All Straightening rolls are Powerd
* Integral universal geared drive
*Dial guage roll position indicator
*Oil bath gear case, sealed roll bearingspositive lubrication
* Boltedruggedmainframeinonetorque resisting assembly
*Main drive motor for 440V, 3ph, 50 cycle
* Run,Jog-Reverse,Stop”controls,Fusible disconnect
* Automaticcentrallubricationofworkroll bearings
* Adjustable side guide
*Straightening accuracy±0.01 to 0.05 is achieved
* Depending on input component conditions, Raw material & hardness, roll setting, thickness variation ofcomponents
* 17/19/21 Straightening rolls
* Straightening roll diameter from 8mm to 200 mm to cover a wide range of jobs

Single Component Leveller

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Single Component Leveller
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Single Component Leveller for flatenning of coils, strips, components or sheets.

Application of parts Levelling

  • Stampings
  • Motor laminations
  • Coil laminations
  • Control panels
  • Furniture panels
  • Saw blade blanks
  • Clutch plates
  • Microfilm spools
  • Brake plates
  • Bi-metal Bearings
  • Computer parts
  • CNC Turret punch parts.

Standard Features:

  • Four-high design.
  • Manually adjustable back-up rolls
  • Small work rolls, hardened/ground/polished
  • All Straightening rolls are Powered.
  • Integral universal geared drive.
  • Dial gauge roll position indicator..
  • Oil bath gear case, sealed roll bearings,
  • positive lubrication.
  • Bolted rugged main frame in one torque resisting assembly.
  • Main drive motor for 440 V, 3 ph, 50 cycle.
  • “Run, Jog-Reverse, Stop” controls, Fusible disconnect..
  • Automatic central lubrication of work roll bearings.
  • Adjustable side guide.
  • Straightening accuracy+/- 0.01 to 0.05 is achieved
  • Depending on input component conditions, Raw material & hardness, roll setting, thickness variation of components.
  • 17/19/21 Straightening rolls.
  • Straightening roll diameter from 8 mm to 200 mm to cover a wide range of jobs.

 

Optional Features:

  • Five or six high configuration for one or two side special polished sheet stock, in place of four-high
  • Chrome plated work rolls.
  • Base for larger pass line
  • Slant base for press coil feed operations.
  • Variable speed drive and controls.
  • Loop control system.
  • Powered work roll positioning in place of manual.
  • Remote work roll position indicators.
  • Cascade rolls at entry or exit.
  • Powered pinch rolls.
  • Special features on request.
  • Motorised adjustment of rolls with digital display.
  • 25/31 Straightening rolls.
  • CNC Controlled levellers offered.
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Twin Component Leveller

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Twin Component Leveller
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Twin Leveller consists of 2 precision levelling units connected by a turnable & it turns the parts by 90° beyween the two levelling sequences. Round parts are always levelled in two directions. The most economical solution for series production such as clutch disks, Brake plates, etc. in a Twin Levelling machine.

Application of parts Levelling

• Stampings
• Motor laminations
• Clutch plates
• Brake plates
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Automatic PLC Controlled Part Leveller

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Automatic PLC Controlled Part Leveller
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Automatic PLC Controlled Part Leveller is with following additional features which can be pre-programmed via PLC.

1. Adjustment of Straightening Rolls via Servo / A.C. Motor & Drive.
2. 10-30 Pats Setting Parameters can be Stored for Quick Retrieval in Future.
3. Accuracy of Roll Positioning in Range of 50 Microns.
4. Entire Operating Setting by Unskilled Operator, Once pre-programmed.
5. Possibility of Two Three Programme for Same Part due to variation of the Input Parameters like Hardness etc.
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Economical Component Leveller

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Economical Component Leveller
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Economical Leveller is used for levelling small components.
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Component Leveller - Design

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Component Leveller - Design
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Compoent Leveller are designed to correct any deviations in flatness caused by inner material tensions, which can occur during punching, laser or plasma cutting, hardening, nibbling, shearing and coating of steel, aluminium, copper, brass, bimetallic and special alloys. They are ideal for use in industries making building industry components, electro technical parts, mechanical and automotive components, perforated parts, drop wires as well as sawing and cutting tools.

Component Leveller Roller head is designed with back up rolls in 4 HI or 6 HI configuration.

All Leveller rollers are Powerd with integral universal geared drive through Cardon Shaft arrangement.
Yes! I am interested

 
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Call Us: +91-8048603129
Press Room Automation And Feed Fixtures (I) Pvt. Ltd.
Parin Khona (Sales Executive)
Plot No. C-9, Anand Nagar, MIDC, Additional Ambernath Industrial Area Ambernath East, District Thane, Kolbad, Behind Pratap Talkies,
Thane - 400601, Maharashtra, India
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